When lockout is required? (2023)

Asked by: Miss Delfina Rutherford

Score: 4.9/5 (61 votes)

Industry has been obligated to comply with the Lockout/Tagout Standard since January 3,l990. The lockout standard applies if: The employee is required to remove or bypass a guard or other safety device during service and maintenance. An associated danger zone exists during a machine operating cycle.

When should lockout be performed?

A lockout/tag out program will help prevent: Contact with a hazard while performing tasks that require the removal, by-passing, or deactivation of safe guarding devices. The unintended release of hazardous energy (stored energy). The unintended start-up or motion of machinery, equipment, or processes.

What is a lockout used for?

The purpose of a “Lockout/Tagout” procedure is to protect employees from machines and equipment capable of causing injury due to unexpected energization, release of stored energy or the start-up of equipment while an employee is performing maintenance or servicing equipment.

Why and when would you apply the lockout system?

To “Lockout” means to neutralise all energies on a vehicle or equipment while performing maintenance/inspection. This is required for inspection on electrically powered equipment or machinery and also in the event of a break down, refuelling or while the vehicle remains in a parked area.

Are lockout/tagout required?

Lockout/Tagout is required when the unexpected energization or start up (or release of stored energy ) of machines, equipment or prime movers could injure workers during cleaning, repairing, servicing, setting-up, adjusting and un-jamming.

40 related questions found

What industries are not covered by the lockout/tagout standard?

29 CFR 1910.147(a)(1)(ii)(A-E) of the general industry standard identifies the following areas the standard does not cover: Employment covered by Construction (1926), Agriculture (1928), Longshoring (1918), Marine Terminals (1917), or Shipyards (1915)

What is the OSHA standard for lockout tagout?

The OSHA standard for The Control of Hazardous Energy (Lockout/Tagout), Title 29 Code of Federal Regulations (CFR) Part 1910.147, addresses the practices and procedures necessary to disable machinery or equipment, thereby preventing the release of hazardous energy while employees perform servicing and maintenance ...

When should I lock my forklift?

Why do I need a lockout/tagout procedure? Severe injuries, amputation, and even death can occur when equipment unexpectedly powers up. A lockout/tagout program makes it clear when a forklift is off-limits and protects workers who work on the damaged machine. It's also an OSHA requirement.

Why is lock out/tag out important?

Lockout/tagout is a system that blocks all incoming energy, and discharges all stored energy in the equipment, making it physically impossible for it to run or move. Workers need to be trained over lockout/tagout procedures in their workplace to protect themselves from injury.

What is the purpose of a lockout/tagout device quizlet?

Lockout devices prevent equipment or machinery from being energized. A method of protecting employees by preventing accidental machine startup through proper locking and labeling of machines during maintenance. Lockout/tagout is the common term for OSHA's Control of Hazardous Energy Standard.

What does a lockout represent?

A lockout is a work stoppage or denial of employment initiated by the management of a company during a labour dispute. In contrast to a strike, in which employees refuse to work, a lockout is initiated by employers or industry owners.

What is a lockout hasp used for?

The Master Lock Heavy Duty Pry Proof Lockout Hasp holds up to 4 padlocks (25 mm diameter) and can lock out a number of workers at each lockout point. The hasp can be used to ensure that equipment remains inoperative while adjustments or repairs are being carried out.

What is the purpose of LOTO?

The purpose of LOTO is to prevent injury to servicing and /or maintenance employees due to the unexpected energization or startup of machines, equipment or processes; or the release of stored energy.

When a lockout is performed the key to the lock is?

The key for the lock must be under the control of the authorized employee who installed the lock(s). After completing the service or maintenance and determining the equipment is ready for normal production operations, remove all tools, reinstall guards, and ensure affected and authorized employees are in the clear.

How do you do a lockout/tagout procedure?

The eight basic steps to a LOTO procedure are as follows:

  1. Prepare for the shutdown. ...
  2. Notify affected employees. ...
  3. Shut down the equipment. ...
  4. Isolate energy sources. ...
  5. Apply LOTO devices to energy sources. ...
  6. Release/control all stored energy. ...
  7. Verify the lockout. ...
  8. Maintain the lockout.

How often is lockout/tagout training required?

OSHA Standard 1910.147(c)(6) covers period inspections of energy control procedures for organizations and companies that require lockout/tagout procedures for their operations. This standard says the following: The employer must conduct inspections of the LOTO procedures at least once a year.

Why energy isolation is important?

Lockout/tagout procedures protect workers from unexpected releases of energy such as electrical, hydraulic, pneumatic or mechanical. These procedures help workers safely isolate energy sources before starting work.

Why is it important to lock out power source before working on a circuit?

Lock-out/tag-out is an essential safety procedure that protects workers from injury while working on or near electrical circuits and equipment. ... Also, lock-out/tag-out prevents the unexpected release of hazardous gasses, fluids, or solid matter in areas where workers are present.

How do you lock out a forklift?

How it works

  1. Immediately notify workers.
  2. Shut forklift down using normal procedures.
  3. Isolate forklift from any and all energy sources.
  4. Lockout and tagout.
  5. Ensure isolation (lockout/tagout) of the forklift.

What are the 6 steps of lock out/tag out?

Let's look at each of these steps of LOTO safety more closely in the sections below.

  1. Lockout/Tagout Step 1: Preparation. ...
  2. Lockout/Tagout Step 2: Shut Down. ...
  3. Lockout/Tagout Step 3: Isolation. ...
  4. Lockout/Tagout Step 4: Lockout/Tagout. ...
  5. Lockout/Tagout Step 5: Stored Energy Check. ...
  6. Lockout/Tagout Step 6: Isolation Verification.

Is Loto training required annually?

A. Although the standard does not prescribe annual refresher training or a set frequency for retraining, it does require training under specific circumstances and specifies those issues that the training must cover.

What is OSHA standard for PPE use?

Protective equipment, including personal protective equipment for eyes, face, head, and extremities, protective clothing, respiratory devices, and protective shields and barriers, shall be provided, used, and maintained in a sanitary and reliable condition wherever it is necessary by reason of hazards of processes or ...

What does Lockout Tagout not apply to?

Reply: The lockout/tagout requirements of Section 1910.147 do not apply to cord and plug connected equipment if the equipment is unplugged and the plug is in the exclusive control of the employee who is performing the servicing or maintenance of that equipment.

What are the exceptions to the lockout/tagout requirements?

Hot tap operations are exempted from the Lockout-Tagout standard if the employer can demonstrate that:

  • Continuity of service is essential;
  • Shutdown of the system is impractical;
  • Documented procedures are followed; and.
  • Special equipment is used which provides effective employee protection.

What kind of workplace activities can the lock out/tag out system be used?

The term “lockout tagout” refers specifically to procedures used to ensure that equipment is shut down and inoperable until maintenance or repair work is completed. They are used to keep employees safe from equipment or machinery that could injure or kill them if not managed correctly.

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